{"list":[{"articleid":"1716","classid":"61","title":"Analysis and Optimization Strategies for MLCC Squealing Issues in Laptops","entitle":null,"author":"admin","comefrom":"","smallpic":"\/static\/upload\/img\/20260303\/1772525389367474.jpg","bigpic":"","keywords":"","description":"","details":"
Traditional electronic devices used many tantalum and aluminum electrolytic capacitors. However, in recent years, due to requirements for product miniaturization and improved reliability, these have been gradually replaced by ceramic capacitors. With the advancement towards multi-functional and quieter electronic devices, the "squealing" (acoustic noise) generated by previously unremarkable ceramic capacitors in power supply circuits of devices like laptops, smartphones, car navigation systems, and wireless chargers has become a significant design concern. <\/span><\/p> In laptops, the "squealing" generated by ceramic capacitors used on power lines can sometimes become problematic. When the operating mode changes, such as entering sleep mode or displaying a standby screen, the internal operations of the laptop change. Consequently, the volume of the "squealing" varies according to the operating mode, and the perceived experience differs.<\/span><\/p> This article introduces countermeasures, evaluation methods, and the generation mechanism of "squealing" caused by capacitors on laptop power lines.<\/span><\/p> Laptop "Squealing"<\/span><\/b><\/p> The following three operating modes in laptops are common situations where "squealing" is likely to occur:<\/span><\/p> Where are the capacitors prone to "squealing" located in a laptop?<\/span><\/b> <\/span><\/p> Simplified Diagram of Laptop Power Lines (Schematic)<\/span><\/b><\/p> <\/span><\/span><\/p> (Diagram description: Power input -> DC-DC Converter -> Power line with multiple capacitors -> Various loads like CPU, Camera, RF Module, LCD)<\/i><\/span> Generally, capacitors prone to generating "squealing" exhibit the following characteristics:<\/span><\/p> In summary, the reasons why capacitors on laptop power lines are prone to generating "squealing" are:<\/span><\/p> Squealing Generation Mechanism<\/span><\/b><\/p> Why do multilayer ceramic capacitors generate "squealing"? The generation mechanism and Murata's evaluation methods for squealing are explained below.<\/span><\/p> <\/span><\/p> Mechanism of Squealing Generation<\/span><\/b> Effectiveness of Squealing Countermeasures<\/span><\/b> Effectiveness on Power Line Capacitors<\/span><\/b> Evaluation of Squealing<\/span><\/b> Since "sound" is the problem, "sound pressure level" is the primary measurement target. The device under test is operated inside an anechoic chamber, and the sound pressure level is measured using a microphone and a sound level meter. Additionally, for evaluation and countermeasure purposes, the frequency characteristics of the sound pressure level are confirmed using an FFT analyzer.<\/span> <\/p> Sound Pressure Level Measurement<\/span><\/b> <\/span><\/p> Voltage Fluctuation Measurement<\/span><\/b><\/p> What is the relationship between sound pressure level and voltage fluctuation?<\/span><\/b> <\/span><\/p> Relationship between Sound Pressure Level and Voltage Fluctuation <\/span><\/p> Case Study: Laptop Power Line<\/span><\/b> <\/span><\/p> Sound Pressure Level Varies with Operating Mode<\/span><\/b><\/p> The figure below shows a simplified circuit diagram of the capacitors targeted for squealing countermeasures on a power line. The pink box indicates the capacitors on the power line that are prone to generating squealing and are the subjects of the countermeasures. <\/span><\/p> Capacitors Targeted for Squealing Countermeasures on Power Line (Simplified Circuit Diagram)<\/span><\/b> The countermeasure for power line squealing is not to replace some capacitors but to replace all capacitors on that line with anti-squealing products. This approach can further reduce the sound pressure level.<\/span><\/p> Following the circuit order [A \u2192 B \u2192 C], general-purpose capacitors are sequentially replaced with anti-squealing products. Replacement Evaluation:<\/span><\/b> Results for Sleep and Standby States:<\/span><\/b><\/p> Sleep Mode Replacement Evaluation Data<\/span><\/b> Standby Screen Replacement Evaluation Data<\/span><\/b> <\/span> <\/span><\/p> Introduction to Anti-Squealing Products<\/span><\/b><\/p> Understanding the causes of squealing and corresponding countermeasures is essential for correctly selecting anti-squealing products. At Murata, if a squealing problem arises due to the influence of ceramic capacitors, suggestions regarding the use of anti-squealing products and component placement are provided based on the cause, aiming to address and improve the squealing issue.<\/span><\/p> <\/span><\/p> Causes and Countermeasures for Squealing<\/span><\/b><\/p> Countermeasure 1: MLCC with Metal Terminals<\/span><\/b> Murata's KRM Series Multilayer Ceramic Capacitors with Metal Terminals<\/span><\/b> <\/span><\/p> Countermeasure 2: Low Squealing MLCC with Interposer Board<\/span><\/b> Murata's ZR Series Low Squealing Chip Multilayer Ceramic Capacitors with Interposer Board<\/span><\/i>* Countermeasure 3: Using Materials Less Prone to Squealing<\/span><\/b> ECAS Series Polymer Aluminum Electrolytic Capacitors<\/span><\/b> A comparison of the parameters and applications of the three countermeasure products mentioned above is shown in the table below:<\/span><\/p> Product Series<\/span><\/p><\/td> Key Feature<\/span><\/p><\/td> Mechanism<\/span><\/p><\/td> Typical Application<\/span><\/p><\/td><\/tr><\/thead> KRM Series<\/span><\/b><\/p><\/td> MLCC with Metal Terminals<\/span><\/p><\/td> Metal terminals absorb\/dampen vibration, preventing transmission to PCB.<\/span><\/p><\/td> Power lines, input\/output circuits where vibration is a concern.<\/span><\/p><\/td><\/tr> ZR Series<\/span><\/i>*<\/span><\/p><\/td> MLCC with Interposer Board<\/span><\/p><\/td> Interposer board isolates vibration from the main capacitor body.<\/span><\/p><\/td> Space-constrained applications requiring low noise.<\/span><\/p><\/td><\/tr> ECAS Series<\/span><\/b><\/p><\/td> Polymer Aluminum Electrolytic Capacitor<\/span><\/p><\/td> Non-piezoelectric material; no vibration generated by electric field.<\/span><\/p><\/td> Circuits where eliminating the vibration source itself is desired.<\/span><\/p><\/td><\/tr><\/tbody><\/table> Summary<\/span><\/b><\/p> Squealing Generation Mechanism<\/span><\/b>
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Capacitors are frequently used on the power lines (primary side of DC-DC converters) in laptops. When ceramic capacitors are used on these power lines, squealing can sometimes occur.
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Ferroelectric materials used in multilayer ceramic capacitors possess piezoelectric properties. When an electric field is applied, distortion occurs. The expansion and contraction of the chip generate "squealing".<\/span><\/p>
An example of the effectiveness of squealing countermeasures related to sleep mode\/standby screen\u2014operating modes prone to squealing and exhibiting high sound pressure levels in laptops.<\/span><\/p>
If squealing occurs when using ceramic capacitors on a power line, applying squealing countermeasures to the offending capacitors can reduce the sound pressure level. The effect comparison is shown above. Of course, the first step in addressing squealing issues is to evaluate the circuit's acoustic noise.<\/span><\/p>
The main methods for evaluating squealing are the following two:<\/span><\/p>
To identify the capacitor generating the squealing, we can also measure "voltage fluctuation." While the device under test is operating, we check whether a ripple voltage within the audible frequency range (20Hz to 20kHz) is applied to the capacitor.
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If the spectrum of the voltage fluctuation applied to a capacitor becomes high at the same frequency as the frequency characteristics of the sound pressure level (indicated by the red dashed box in the figure below), it can be determined that this capacitor is the cause of the squealing.
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When the laptop's operating mode is changed to sleep mode or standby screen, the internal operations change, and consequently, the sound pressure level and voltage fluctuation also change. Since the sound pressure level differs depending on the operating mode, it is necessary to evaluate both the mode where squealing occurs and the modes where it is likely to occur separately.
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Before branching out to individual circuits via the DC-DC converter, these capacitors are on the same power line and experience nearly identical voltage fluctuations. Therefore, it is necessary to apply squealing countermeasures to all capacitors on this specific power line.<\/span><\/p>
The sound pressure level gradually decreases as the number of capacitors replaced with anti-squealing products increases.<\/span><\/p>
The capacitor products used in this evaluation are the following two Murata MLCCs:<\/span><\/p>
(Graph showing sound pressure level decreasing as more anti-squealing capacitors are installed)<\/i><\/span><\/p>
(Graph showing sound pressure level decreasing as more anti-squealing capacitors are installed)
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Control the fillet to make it difficult to transmit vibrations to the circuit board. Types with metal terminals can be used, such as Murata's KRM series of multilayer ceramic capacitors with metal terminals. By mounting the ceramic capacitor floating above the circuit board via terminal plates, vibration transmission to the board is suppressed.<\/span><\/p>
(Image of the KRM series capacitor)
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Control the fillet to make it difficult to transmit vibrations to the circuit board. Alternatively, low-squealing chip multilayer ceramic capacitors with an interposer board can be used, such as Murata's ZR* series. This type suppresses the propagation of capacitor oscillation by mounting the ceramic capacitor on an interposer board.<\/span><\/p>
(Image of the ZR<\/i> series capacitor)*<\/span><\/p>
Use materials inherently less prone to generating squealing, such as Murata's ECAS series polymer aluminum electrolytic capacitors. The material and structure of polymer aluminum electrolytic capacitors differ from ceramic capacitors; therefore, this type does not generate distortion due to capacitance variation (piezoelectric effect).<\/span><\/p>
(Image of the ECAS series capacitor)<\/i><\/span><\/p>
When voltage is applied to a capacitor, the circuit board vibrates according to the voltage amplitude. When the period of this amplitude falls within the audible frequency range (20Hz to 20kHz), the squealing generated by the capacitor becomes problematic as "audible noise."
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